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Automatic Aluminium Foil Rewinder ALF-506 (6 spindles)

Automatic Aluminium Foil Rewinder
ALF-506 (6 spindles)
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house foil rewinding machine
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Automatic rewinder ALF-506 is designed to rewind aluminum foil, baking paper, PE and PVC cling film and to make household and catering type finished rolls. Rewinder is equipped with 6-spindles turret type winding system. That makes it possible to rewind rolls with external diameter of 80 mm and ensures productivity of 40 rolls per minute.

The machine is designed for 24/7 operation. Such level of productivity is achieved due reliable electronic, pneumatic and mechanical devices (references to the corresponding diggers can be found in section “Technologies”).

The basic configuration control panel includes 10 languages of the interface. If your language is missing, we will add it by your request.
Products
alf506_01
alf506_02
alf506_03
alf506_04
Aluminium foil
Baking paper
Cling film
Materials
* We make nonstandard core IDs upon request
* We make nonstandard core IDs upon request
Productivity
ALF-506 (6 spindles) PRODUCTIVITY
40 pcs/min
ALF-506 (6 spindles) PRODUCTIVITY
40 pieces per minute
Class-Engineering produces
high-performance equipment.
Our rewinders have the highest
productivity
in the world.
We want to show it in real figures and
we are currently working on a productivity calculator.
Thanks to this service you will learn
what factors influence
productivity, and you can calculate yours.
Performance
calculator COMING soon!
This block is currently in development.
We can inform you on its readiness.Click
Here

Functions and options
MULTILINGUAL CAPABILITY
MULTILINGUAL CAPABILITY
The multilingual controller capability makes it possible to select a necessary interface language. The basic menu configuration supports 10 languages. If necessary, customers may request the manufacturer to translate the interface to a new language.
ADVANTAGES:
Prevention of improper setup of the machine parameters
Comfortable and safe operator’s activity
Possibility of switching to various languages
EXTENDED ENGINEERING MENU
EXTENDED ENGINEERING MENU FOR TECHNICAL PROFESSIONALS
The extended engineering menu is intended for troubleshooting and setup of the equipment. The control system interface is divided into the following access levels:

1. The first access level for operators
2. The second access level for technical professionals
ADVANTAGES:
Quick troubleshooting (in/out menu)
Convenient equipment change-over to another raw material type (manual debugging mode)
Control at different access levels
APPLICATOR
APPLICATOR
A device to apply stickers on finished rolls.
ADVANTAGES:
Marketable appearance of the rol
Web ends fixation (important for foil and paper)
CROSS PERFORATION SYSTEM
CROSS PERFORATION SYSTEM
The system is intended to make cross perforation lines (weakness lines) in the course of material rewinding. The perforation is performed by means of a special knife fixed on the rotary drum. Step between the lines depends on the drum diameter.
ADVANTAGES:
Rolls with perforated weakness lines
SPINDLE UNIT
SPINDLE UNIT
This unit consists of 6 spindles and operates as a rotary turret. The spindles are used in a sequence to perform specific operations in automatic mode.

The following operations are performed:

1 position – loading of a cardboard core from the storage

2 position – checking of the core availability

3 position – rewinding of foil/film onto the core

4 position – web cutting and preliminary smoothing with a brush

5 position – additional smoothing of the finished roll with a brush

6 position – application of a sticker and unloading of the finished roll
ADVANTAGES:
High machine productivity
Prevention of delays due to automation of core supply and exchange operations.
Hot Melt Robotech GLUING DEVICE
Hot Melt Robotech GLUING DEVICE
The gluing device helps to fix the foil to the cardboard plug at the beginning of winding and to secure the foil edge on the roll after cutting. Through the use of this device, you can gain the benefit of more stable winding and minimize the rejection rate at equipment readjustment. The gluing device is essential for rewinding of high density foils over 14 μm.
ADVANTAGES:
Marketable appearance of the roll
Web ends fixation (important for foil and paper)
152-MM (6) AIRSHAFT FOR JUMBO ROLLS
The airshaft 152 mm in diameter is designed to rewind heavyweight foil rolls since the airshaft diameter is to match the sleeve diameter.
ADVANTAGES:
Extended assortment of finished products
CORE BUSHINGS FOR DIFFERENT IDS
The kit includes plugs 25 to 76 mm in diameter.
This kit is essential if the Customer intends to use variable diameter cores for production.
We can manufacture unique diameter cores customized to your needs
ADVANTAGES:
Extended assortment of finished products
SHOW/HIDE ALL
MULTILINGUAL CAPABILITY
The multilingual controller capability makes it possible to select a necessary interface language. The basic menu configuration supports 10 languages. If necessary, customers may request the manufacturer to translate the interface to a new language.
ADVANTAGES:
Prevention of improper setup of the machine parameters
Comfortable and safe operator’s activity
Possibility of switching to various languages
Specifications / Technical data
REQUIRED RESOURCES
Air pressure – 6–10 bar
Air consumption – 300 l/min
Power consumption – 5,5 kWh
Speed
Mechanical speed – 550 m/min
Core hopper capacity
Ø 25 mm – 400 pcs
REQUIRED RESOURCES
Air pressure – 87–145 psi
Air consumption – 10.6 cu ft/min
Power consumption – 5.5 kWh
Speed
Mechanical speed is – 1804 ft/min
Core hopper capacity
Ø 1 in – 400 pieces
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ALF-506 (6 spindles)
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Automatic Aluminium Foil Rewinder ALF-506 (6 spindles)
 
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