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Automatic Stretch Film Rewinder PSF LIGHT 130

Automatic Stretch Film Rewinder
PSF LIGHT 130
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stretch film rewinder
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PSF LIGHT 130 is an automatic rewinder of PE stretch and PVC cling film. It is compact and easy in usage machine which is designed for converting film from reel to reel with preset rewinding length or weight. Operation mode of PSF LIGHT 130 is 24 hour per day capable of a "round-the-clock" heavy duty.
Products
L130_01
L130_02
L130_03
L130_04
Hand roll
Household roll
Materials
* We make nonstandard core IDs upon request
* We make nonstandard core IDs upon request
performance calculator
Parameters of finished roll
Film thickness, µm
Weight, Kg
Length, m
[["128","256","384"],["109","218","327"],["95","189","284"]]
Speed mode
Minimal mode
Middle mode
Maximum mode
Performance
?
Per hour 161 kg
27 boxes
177 kg
30 boxes
186 kg
31 boxes
?
Per day
?
3,5 tonnes
591 boxes
3,9 tonnes
649 boxes
4,1 tonnes
680 boxes
?
This mode allows:
  • Using the equipment in a “gentle” mode;
  • Оperation with low-quality raw materials;
  • Rewinding ultrathin films (PVC, PE) with the thickness of 8–12 μm.
The mode features:

Winding speed of 800 m/min

Performance calculation takes into account:
  • the operator's needs (lunch, short breaks);
  • switching the equipment to a different product type;
  • planned equipment maintenance.
This mode allows:
  • Using the equipment in a “gentle” mode;
  • Оperation with raw materials of almost any quality
  • Rewinding films (PE) with the thickness of 12–30 μm.
The mode features:

Winding speed of 1,000 m/min

Performance calculation takes into account:
  • the operator's needs (lunch, short breaks);
  • switching the equipment to a different product type;
  • planned equipment maintenance.
This mode allows:
  • Using the equipment at the highest efficiency;
  • Rewinding films (PE) with the thickness of more than 15 μm.
The mode features:

Winding speed of 1,200 m/min

Performance calculation takes into account:
  • the operator's needs (lunch, short breaks);
  • switching the equipment to a different product type;
  • planned equipment maintenance.
Parameters of finished roll
Film thickness, ga
Weight, lb
Length, ft
Speed mode
Minimal mode
Middle mode
Maximum mode
Performance
?
Per hour 198 kg
33 boxes
216 kg
36 boxes
518 lb
33 boxes
?
Per day
?
4 tonnes
726 boxes
5 tonnes
792 boxes
11 tons
726 boxes
?
This mode allows:
  • Using the equipment in a “gentle” mode;
  • Оperation with low-quality raw materials;
  • Rewinding ultrathin films (PVC, PE) with the thickness of 32–48 ga.
The mode features:

Winding speed of 2624 ft/min

Performance calculation takes into account:
  • the operator's needs (lunch, short breaks);
  • switching the equipment to a different product type;
  • planned equipment maintenance.
This mode allows:
  • Using the equipment in a “gentle” mode;
  • Оperation with raw materials of almost any quality
  • Rewinding films (PE) with the thickness of 48–120 ga.
The mode features:

Winding speed of 3280 ft/min

Performance calculation takes into account:
  • the operator's needs (lunch, short breaks);
  • switching the equipment to a different product type;
  • planned equipment maintenance.
This mode allows:
  • Using the equipment at the highest efficiency;
  • Rewinding films (PE) with the thickness of more than 60 ga.
The mode features:

Winding speed of 3937ft/min

Performance calculation takes into account:
  • the operator's needs (lunch, short breaks);
  • switching the equipment to a different product type;
  • planned equipment maintenance.
Functions and options
FILM WOUND ON DRUM DETECTION
MONITORING SYSTEM OF FILM WOUND ON THE DRUM
In case of unintended film winding on the drum, the machine stops automatically, and the corresponding notification message appears on the screen
ADVANTAGES:
Decrease of production waste quantities
Prevention of mechanical failures of the machine components caused by accidental film winding on the drum
Time savings due to elimination of necessity to remove the film from the drum
REVERSE REWINDING FUNCTION
REVERSE REWINDING FUNCTION
This function makes it possible to wind the film off the JR if it was wound on the drum.
ADVANTAGES:
Decrease of production waste quantities
Prevention of mechanical failures of the machine components caused by accidental film winding on the drum
Prevention of mechanical failures of the machine components caused by film removal from on the drum
Time savings due to elimination of necessity to remove the film from the drum
FILM BREAK MONITORING SYSTEM
FILM BREAK MONITORING SYSTEM
If the film breaks, the rewinding process is stopped automatically. The sensor measures the length of already wound film and displays the corresponding notification message. After rethreading, the system recalculates the length (weight) still to be wound, which allows the machine to rewind the target length or weight of the film.
ADVANTAGES:
Decrease of production waste quantities
Elimination of prolonged delays due to fast response to the abnormal situation
REWINDING WITH PRESET LENGTH
REWINDING WITH PRESET LENGTH
This mode makes it possible to rewind finished rolls with preset length of the film.
ADVANTAGES:
High rewinding precision: length error does not exceed 1 m.
REWINDING WITH PRESET WEIGHT
REWINDING WITH PRESET WEIGHT
This mode makes it possible to rewind finished rolls with preset (gross) weight.
ADVANTAGES:
High rewinding precision: weight error does not exceed 15 g.
FISCAL COUNTER
FISCAL COUNTER
The fiscal counter counts the finished rolls and stops the machine as soon as the target number of them is wound. The operator sets the necessary finished roll quantity in accordance with his job order. Upon completion of the task, the machine stops and the corresponding notification message appears on the controller display.

ADVANTAGES:
Process automation
High equipment precision
Elimination of prolonged delays due to fast response to the task completion
EXTENDED ENGINEERING MENU FOR TECHNICAL PROFESSIONALS
The extended engineering menu is intended for troubleshooting and setup of the equipment. The control system interface is divided into the following access levels:

1. The first access level for operators
2. The second access level for technical professionals
ADVANTAGES:
Quick troubleshooting (in/out menu)
Convenient equipment change-over to another raw material type (manual debugging mode)
Control at different access levels
MANUAL JR CENTERING
The machine design includes a mechanical web centering system. It is possible to center the JR manually. As the system handle is rotated clockwise, the JR moves to the right side. Counter clockwise rotation makes it move to the left.
ADVANTAGES:
Marketable appearance of the roll
MULTILINGUAL CAPABILITY
The multilingual controller capability makes it possible to select a necessary interface language. The basic menu configuration supports 10 languages. If necessary, customers may request the manufacturer to translate the interface to a new language.
ADVANTAGES:
Prevention of improper setup of the machine parameters
Comfortable and safe operator’s activity
Possibility of switching to various languages
JR ENDING MONITORING SYSTEM
The system is used to timely stop rewinding process when minimal amount of the film remains on the JR (minimal outer JR diameter).

This criterion is checked by an optic sensor by means of a special mark. When the sensor detects the critical value, the rewinding process is stopped. After that, the operator can replace the JR and finish rewinding at minimal speed.

This makes it possible to finish the process without rejection of the roll due to improper film length.
ADVANTAGES:
Decrease of rejected roll quantity
Increase of production efficiency
Time savings due to elimination of necessity to rethread the film
STACKING TABLE
The stacking table is designed for collecting and stacking finished rolls. Thanks to this feature, the operator has no need to extract and transfer the rolls to the hopper/container as soon as the cycle is over.
ADVANTAGES:
Comfortable operator’s activity
CORE BUSHINGS FOR DIFFERENT IDS
The kit includes plugs 25 to 76 mm in diameter.
This kit is essential if the Customer intends to use variable diameter cores for production.
We can manufacture unique diameter cores customized to your needs
ADVANTAGES:
Extended assortment of finished products
SHOW/HIDE ALL
MONITORING SYSTEM OF FILM WOUND ON THE DRUM
In case of unintended film winding on the drum, the machine stops automatically, and the corresponding notification message appears on the screen
ADVANTAGES:
Decrease of production waste quantities
Prevention of mechanical failures of the machine components caused by accidental film winding on the drum
Time savings due to elimination of necessity to remove the film from the drum
Specifications / Technical data
REQUIRED RESOURCES
Air pressure – 6–10 bar
Air consumption – 60 l/min
Power consumption – 2,5 kWh
Speed
150 m roll – 15 s
200 m roll – 16,5 s
250 m roll – 18 s
Mechanical speed is – 1,200 m/min
Core hopper capacity
Ø 25 mm – 200 pcs
Ø 30 mm – 150 pcs
Ø 38 mm – 100 pcs
Ø 50 mm – 50 pcs
REQUIRED RESOURCES
Air pressure – 87–145 psi
Air consumption – 2.1 cu ft/min
Power consumption – 2.5 kWh
Speed
500 ft roll – 11 s
1000 ft roll – 19 s
1500 ft roll – 28 s
Mechanical speed is – 3937 ft/min
Core hopper capacity
Ø 1 in – 200 pieces
Ø 1.2 in – 150 pieces
Ø 1.5 in – 100 pieces
Ø 2 in – 50 pieces